Trouble-Free and Dependable Second and Third Shifts That Will Increase Your CNC Productiveness

Go full throttle and maintain the chips flying! 

Machine retailers usually function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The shortage of expert operators is one issue. The manufacturing trade faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The youthful era’s disinterest in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is tough, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate prepared to work evening shifts feels virtually like a miracle. However in at the moment’s unsure financial local weather, with rising rates of interest and international instability, losing 30% of runtime is solely unaffordable. 

Retrieve the remaining 30% promptly with extra working capabilities

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic answer that empowers folks, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment.

The Robotiq Machine Tending Resolution replicates the actions of a human operator on a CNC machine in essentially the most intuitive and versatile methods. The system screens the machine’s standing through sign lights, opens and closes the chuck with a foot pedal, picks and aligns components, and begins the machine with the press of a button. The robotic interfaces with the machine identical to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the packages; exterior modules handle the communication between the CNC machine and the robotic.

This non-invasive methodology has a number of advantages.

1. Suitable with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing flooring.
2. Standardized expertise that facilitates information switch and coaching.
3. Deployment inside a number of hours. There is no such thing as a manufacturing downtime.
4. Non-invasive answer means no guarantee points. It’s risk-free.
5. No advanced programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
6. Seamless transition from automated to handbook half feeding to simply handle small portions.

Keep uptime with streamlined configurations

Machine tending functions are advanced. The movement required is intricate so as to keep away from collisions with the delicate machining tools. This complexity makes it tough for each novices and skilled customers to program and redeploy rapidly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming expertise. Configurations are grouped underneath assistant instruments designed to simplify setups and information customers by a sequence of steps. The configurations embrace pictures for visible steerage and to assist the event of worker experience and autonomy.

Program Generator Characteristic

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine sort and gripper configurations. With a decade of experience in machine tending functions, Robotiq’s engineering crew has developed complete options to automate the duty record creation course of in machine tending packages. This function removes the necessity for customers to consider the logic and record of steps behind a machine program. After this system is routinely generated, the consumer merely must comply with the method and fill within the required info. 

Choose the CNC machine sort and gripper configuration.

Effortlessly generate the record of duties based mostly on earlier picks.

Sensible Transfer Characteristic

Educating trajectories to the robotic is fast with the Robotiq Machine Tending Sensible Transfer function. Educate as much as 10 waypoints and set a protected “fly zone” by manually shifting the robotic to every place. Producing optimized robotic motions with out collisions is completed in minutes and with out the necessity for programming. Non-robot consultants can effortlessly and confidently train the robotic and construct dependable packages.

Educate waypoints and set a protected fly zone.

Increase machine runtime and ROI

By using a robotic to produce components constantly, the runtime of machines may be boosted by a minimal of 15%. This strategy not solely ensures extra dependable loading and unloading procedures but additionally eliminates the danger of human errors generally related to repetitive and monotonous duties.

Compared to handbook tending, using a CNC machine with a robotic system is 4 instances less expensive. The Robotiq Machine Tending Resolution permits machine retailers to quickly recoup their funding in CNC machines.

Empower your workforce

Counting on expert operators to feed components to machines fails to optimize their distinctive strengths. Analysis exhibits that 83% of employees want employers who present trendy units like robots to boost their duties. The Robotiq Machine Tending Resolution has made automation accessible to companies of all sizes, overturning the idea that it’s too difficult. By redirecting expert employees to extra strategic duties, machine store house owners can acquire vital aggressive benefits, notably when expertise retention is a worldwide problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Resolution.

Don’t let a 30% manufacturing runtime improve go to waste. Uncover the potential of Robotiq’s Machine Tending Resolution in bridging the hole in workforce availability, particularly for evening shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to rework your operations!