In manufacturing, effectivity isn’t nearly maintaining—it’s about staying forward. One in every of our prospects, a packaging producer serving grocery and bakery industries, just lately took an enormous step ahead by upgrading their palletizing automation. Their journey provides nice insights for any producer seeking to scale intelligently.
From Customized to Commonplace: A Smarter Transfer
This firm had already dipped their toes into automation with a UR16-based {custom} palletizer. It labored, however they noticed the potential for extra—extra throughput, extra flexibility, and extra standardization. By upgrading to the UR20 with our PE20 resolution, they unlocked new capabilities that made an enormous distinction.
Their reasoning? The meals and beverage trade evolves continually, with packaging necessities shifting to fulfill shopper calls for. Their manufacturing workforce wanted automation that might adapt simply as shortly. The UR20’s prolonged payload and attain allow them to deal with a greater diversity of SKUs, making their operations much more agile.
Past Labor Financial savings: The Actual ROI
Many corporations justify automation by chopping labor prices, however on this case, the first driver was scalability. They already had automation; they only wanted higher automation. The funding in a extra superior palletizer wasn’t nearly changing staff—it was about growing output, standardizing operations throughout a number of amenities, and making future rollouts simpler.
That’s a key lesson for producers: ROI isn’t nearly direct price financial savings—it’s about long-term agility.
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Standardization: The Secret to Scaling Up
A significant aim for this buyer was to standardize their palletizing course of throughout a number of areas. Their earlier setup labored, but it surely was a one-off resolution. By selecting a standardized, productized system, they lowered complexity when deploying at new amenities.
This shift solves a typical drawback: experience bottlenecks. When automation is custom-built for a single website, enlargement turns into difficult as a result of the unique professional isn’t at all times there to assist new areas. A standardized strategy makes onboarding and upkeep a lot smoother.
A Smarter Strategy to Automation Deployment
For corporations rolling out automation throughout a number of websites, prioritization is essential. One in every of our different prospects took a sensible, phased strategy:
- Begin with the best deployment – Decide the only software with the least changeover to get an early win.
- Increase based mostly on learnings – As soon as the primary deployment succeeds, transfer to extra complicated traces.
- Scale confidently – A step-by-step strategy reduces danger, optimizes funding, and builds momentum.
Sudden Wins
One stunning profit our buyer skilled? Elevated manufacturing effectivity. They initially noticed automation as a method to cut back handbook work, however after implementation, they realized they’d been bottlenecked on the palletizing stage all alongside. Eradicating that bottleneck led to higher throughput throughout the board—an ROI increase they hadn’t even anticipated.
Trying Forward
For producers contemplating automation, the important thing takeaways are clear:
- Suppose past labor financial savings. Contemplate how automation can broaden your capability and suppleness.
- Standardization is your good friend. A scalable resolution simplifies deployment throughout a number of websites.
- Take a phased strategy. Begin with the only functions and construct from there.
- And most significantly—don’t go it alone. Corporations like Robotiq specialise in serving to producers navigate these selections, making certain that each step provides worth to the larger image.
Need to make automation give you the results you want? Let’s speak.
